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HEPA filter production line

HEPA filter production line

  • Setting a Global Benchmark:China’s First Export-Grade High-Temperature Fiberglass Folding Paper Production Line
    Setting a Global Benchmark:China’s First Export-Grade High-Temperature Fiberglass Folding Paper Production Line
    Jan 09, 2026
    As high-temperature filtration applications continue to expand across industries such as industrial dust collection, cleanroom engineering, energy, and advanced manufacturing, customers are demanding greater consistency, higher thermal resistance, and long-term production stability from fiberglass filter media.In response to these market needs, we have successfully developed and exported China’s first export-grade high-temperature fiberglass folding paper production line. Designed to meet—and in several key aspects exceed—European (German) technical standards, this production line now represents a new global benchmark in high-temperature fiberglass filter media manufacturing.  1.Engineered Specifically for High-Temperature Fiberglass Materials This production line is purpose-built for the continuous and stable processing of non-separator high-temperature fiberglass filter media. The system integrates all critical processes into a single, coordinated line, including: • Fiberglass strip unwinding system • Material feeding rack • Pre-slitting and paper feeding unit • Strip conveying system • Upper and lower strip automatic synchronization mechanism • Filter media automatic synchronization system • Strip tension control system • High-precision folding and forming unit The integrated design ensures smooth material flow, minimizes manual intervention, and delivers consistent product quality throughout long production cycles.   2.High-Precision Servo Synchronization for Stable Folding Quality High-temperature fiberglass materials are inherently rigid and fragile, making precise control essential during folding. To address these challenges, the production line adopts full servo control and electronic cam technology across critical processes.  Key performance features include: • Full servo-driven synchronization between fiberglass strips and filter media • Electronically controlled folding knives for precise fold height and spacing • Adjustable tension control using powder brakes, air shafts, and tension regulators • Automatic upper and lower strip slitting synchronized with the folding process With a folding speed of up to 60 pleats per minute and an adjustable pleat height range of 25-300 mm, the system delivers both high efficiency and exceptional folding accuracy.   3.Structural Design Focused on Material Protection and Long-Term Stability Every mechanical detail of the production line has been optimized to protect fiberglass materials and ensure long-term operational reliability: • Precision-machined aluminum pressing plates designed specifically for fiberglass folding, preventing material damage • Reinforced aluminum frame structure for high rigidity and vibration-free operation • Chrome-plated shafts for enhanced wear resistance and extended service life • Guided feeding platforms with strip-positioning devices to maintain stable material input These design choices enable the system to operate reliably under continuous, high-load production conditions   4.Export-Grade Electrical Configuration for Global Markets The production line is equipped with a robust, internationally proven electrical control system: • Full digital servo motors and drives • INOVANCE PLC five-axis control unit with 10-inch touchscreen HMI • High-precision gear reducers • Industrial-grade pneumatic and instrumentation components The control interface is intuitive and easy to operate, allowing overseas customers to achieve fast commissioning and simplified maintenance.   5.More Than a Machine — A Reliable Production Solution As China’s first successfully exported high-temperature fiberglass folding paper production line, this system has already earned recognition from international customers for its stability, efficiency, and consistent product quality.We believe that advanced equipment is defined not only by technical specifications, but by its ability to operate reliably over time and continuously create value for customers. If you are seeking a stable, export-grade, and future-ready solution for high-temperature fiberglass filter media production, our production line is designed to support your long-term success in global markets.
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  • High-Efficiency HVAC Manufacturing: Introducing the 1300mm Fully Automatic Non-Separator Filter Production Line
    High-Efficiency HVAC Manufacturing: Introducing the 1300mm Fully Automatic Non-Separator Filter Production Line
    Dec 30, 2025
    In the rapidly evolving world of air filtration, precision and efficiency are the cornerstones of high-quality HEPA and ULPA filter production. To meet the growing global demand for cleanroom technology and HVAC excellence, we are proud to showcase our 1300mm Fully Automatic High-Speed Non-Separator Pleating and Gluing Production Line.This advanced machinery is designed to streamline the manufacturing of glass fiber filters, ensuring consistent quality while maximizing throughput. Precision Engineering & Seamless Operation Our production line integrates a sophisticated, multi-stage process that transforms raw glass fiber filter paper into finished, high-performance pleats through a fully automated workflow:  * Automated Feeding & Tension Control: Utilizes an air expansion shaft and precision powder controller to maintain perfect material tension.  * Precision Embossing & Cutting: Features specialized filter paper embossing and pneumatic cutting for clean, accurate dimensions.  * Advanced Gluing Technology: Equipped with two sets of 50-point independent glue spraying components and dual 50L hot melt glue machines.  * Consistent Forming: The system uses fan and multi-axis natural cooling to set the adhesive before the folding and shaping process. Key Technical Specifications Designed for versatility and high-volume output, this production line offers industry-leading parameters: Feature Specification Max Folding Width 1300mm Pleat Height Range 20mm–120mm (Digital Adjustment) Production Speed 2m–16m/min Glue Line Spacing 25.4mm Total Power 30KW (380V/50HZ) Dimensions 7500 x 2500 x 1800 mm     Why Choose Our Non-Separator Production Line? 1. Intelligent Control Systems The heart of the machine is a 5-axis INOVANCE PLC unit paired with a 10-inch touch screen interface. This allows operators to arbitrarily control glue quantity, pleat height, and spray patterns (including continuous, single-side, double-side, and staggered injection) with ease. 2. High-Quality Components We utilize premium components to ensure long-term durability and minimal downtime:  * Motors: Huachuang full digital servo motors and drivers (4 sets).  * Reducers: High-precision Taiwan Fenghua reducers.  * Pneumatics: Reliable Yadeke cylinders, solenoid valves, and pressure regulators.  * Build Quality: Thickened aluminum profiles and shafts electroplated with hard chromium for wear resistance. 3. Superior Product Flatness The "Wave Flatness" standard of this machine ensures that every pleat is uniform in height and spacing. The integrated servo synchronization device on the conveyor belt allows for free control over the distance between papers, resulting in a perfect finish every time. Elevate Your Filter Production Today Whether you are producing filters for medical facilities, semiconductor manufacturing, or high-end residential HVAC systems, our 1300mm production line provides the reliability and speed your facility needs. Ready to upgrade your manufacturing capabilities? Contact our technical team today to learn more about our automated filtration solutions.
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