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HEPA Mini Production Line Glass Fiber Filter Pleat and Gluing

Name: HEPA Mini Production Line Glass Fiber Filter Pleat and Gluing
Availability: InStock

HEPA mini production line for glass fiber filter paper—automatic mini pleating, hot melt gluing, and cutting for filter elements. High efficiency, low resistance, cleanroom-grade.

Order(MOQ) :
1 set
Payment :
T/T
Product Origin :
Anhui
Shipping Port :
Shanghai
Lead Time :
30 workdays
Weight :
2.5T

Inquiry now

It integrates unwinding, tension control, precision mini pleating, hot melt adhesive coating, cooling, and fixed-length cutting in one continuous workflow. Built for H13–H14 efficiency filters (≥99.97% @ 0.3μm), this line replaces traditional aluminum separators with hot melt glue to form rigid V-shaped pleats—delivering compact size, low airflow resistance, and consistent quality for cleanrooms, pharmaceuticals, electronics, and air purification systems.

H13 H14 HEPA filter production equipment.

Core Working Principle

The line processes glass fiber filter media through a synchronized sequence:

Unwinding & Tension Control: Servo-driven unwinder maintains constant tension to prevent media stretching or distortion.

Precision Mini Pleating: High-speed servo knife pleater creates uniform, tight pleats (20–300mm height, 2–35 pleats/m) with ±0.5mm accuracy.

Hot Melt Gluing: Automatic hot melt dispenser applies 160–180°C adhesive to pleat peaks/valleys, bonding pleats into a rigid pack without metal separators.

Cooling & Conveying: Extended cooling conveyor solidifies glue for stable pleat structure.

Fixed-Length Cutting: Servo cutter trims pleated packs to custom lengths, ready for framing or assembly.

Key Features

100% Separator-Free Design: Hot melt glue replaces aluminum separators—lighter, thinner, no metal debris risk, 30–50% smaller than traditional pleats.

Glass Fiber Media Specialization: Optimized for fragile glass fiber filter paper (H13/H14 grade); also compatible with PP/synthetic media.

High Precision & Consistency: PLC + touchscreen control; servo motors ensure uniform pleat height/spacing and precise glue application.

High Efficiency: Production speed 8–15 m/min; one operator manages multiple lines, reducing labor costs.

Low Airflow Resistance: Optimized pleat geometry minimizes pressure drop, improving energy efficiency in HVAC/cleanroom systems.

Easy Operation & Maintenance: User-friendly HMI; quick parameter changes for different pleat heights (20–100mm) and widths (500–700mm).

CE Certified & Cleanroom-Grade: Meets ISO 14644 and EN 1822 standards; ideal for pharmaceutical, semiconductor, and hospital cleanrooms.

Technical Specifications

Parameter	Standard Model	Custom Option
Processed Media	Glass fiber filter paper	/
Pleat Height	20–120/300mm (stepless adjustable)	Up to 300mm
Pleat Density	25–35 pleats/m	Custom pitch
Working Width	0–1300mm	1000–1300mm
Production Speed	2–18 m/min	Up to 20 m/min
Hot Melt Temp	160–180°C	Adjustable
Power Supply	380V/50Hz, 30kW	220V/60Hz
Machine Dimension	7500×1800×1800mm	Custom layout
Control System	PLC + Touchscreen (Xinjie/Siemens)	Custom programming

Applications

Cleanroom Filtration: Pharmaceutical, semiconductor, and laboratory terminal HEPA filters.

Air Purification: Commercial/residential HEPA filter elements (H13/H14).

HVAC Systems: FFU (Fan Filter Unit), air handling units, and hospital operating rooms.

Industrial Filtration: Food processing, automotive, and aerospace high-efficiency filtration.

Why Choose Our HEPA Mini Production Line?

Unlike conventional pleating machines, our line is purpose-built for glass fiber media—delivering:

Superior Media Protection: Gentle tension control prevents glass fiber breakage.

Zero Compromise Filtration: Consistent pleat geometry ensures 99.97%+ efficiency for every filter.

Cost Savings: Lower material waste, reduced labor, and energy-efficient operation.

Customization: Tailored solutions for unique filter sizes, pleat densities, and production volumes.

Conclusion

The HEPA Mini Production Line is the ultimate solution for high-volume, high-quality mini-pleat HEPA filter manufacturing with glass fiber media. It combines precision engineering, automation, and cleanroom-grade performance to meet the most stringent air filtration demands.

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The HEPA Mini Production Line (also known as mini pleat HEPA filter making line) is a fully automated, high-precision manufacturing system designed exclusively for converting glass fiber filter paper into separator-free (mini-pleat) HEPA filter elements. HEPA mini production line for glass fiber filter paper—automatic mini pleating, hot melt gluing, and cutting for filter elements. High efficiency, low resistance, cleanroom-grade.

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